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Encyclopedia > Automatic transmissions

An automatic transmission is an automobile gearbox that can change gear ratios automatically as the car moves, thus freeing the driver from having to shift gears United States since the 1950s have had automatic transmissions. This has, however, not been the case in Europe and much of the rest of the world. Automatic transmissions, particularly earlier ones, reduce fuel efficiency and power. Where fuel is expensive and, thus, engines generally smaller, these penalties were more burdensome. Automatic transmissions have significantly improved in fuel efficiency in recent years, but manual transmissions are still generally more efficient.


Learning to drive a car with manual transmission is harder, but many people find it more pleasurable after that initial learning stage.


Most automatic transmissions have a set selection of possible gear ranges, often with a parking pawl feature that will lock the output shaft of the transmission.


However, some simple machines with limited speed ranges and/or fixed engine speeds only use a torque converter to provide a variable gearing of the engine to the wheels. Typical examples include forklift trucks and some modern lawn mowers.


Recently manufacturers have begun to make continuously variable transmissions available. These designs use conical adjustable sheaves to change the ratios over a range rather than between set gear ratios. Even though this design has been around in prototype form for decades, it is just now reaching commercially practicability.

Contents

Hydraulic automatic transmissions

The predominant form of automatic transmission today is the hydraulic automatic transmission. This design uses hydraulic pressure to control a set of planetary gears using a series of clutches and bands.


Parts and operation

A hydraulic automatic transmission consists of the following parts:

  • Torque converter This device fits between the engine and the transmission, providing a torque boost at low speeds and during acceleration, while leaving the two loosely coupled at rest; this allows the engine and transmission to be mated full-time without the need for a clutch, consequently the car has only two pedals. The torque converter provides a small amount of continuously variable power transmission between the fixed gear ratios.
  • Planetary gearset The main gears in most hydraulic automatics are a compound planetary set. Gear ratios are selected by a system of bands and clutches, which are actuated by hydraulic servos controlled by the valve body.
  • Valve body This component is the center of the system. The valve body receives pressurised fluid from a main pump connected to the transmission's input. The pressure coming from this pump is regulated and runs a network of spring-loaded valves, check balls and servo pistons. The valves use the pump pressure and the pressure from a centrifugal governor on the output side (as well as hydraulic signals from the range selector valves and the throttle valve or modulator) to control which ratio is selected on the gearset; as the car and engine change speed, the difference between the pressures changes, causing different sets of valves to open and close.

The multitude of parts, and the complex design of the valve body originally made hydraulic automatic transmissions much more complicated (and expensive) to build and repair than manual transmissions. In most cars (except US family and luxury models) they have usually been extra_cost options for this reason. Mass manufacturing and decades of improvement have reduced this cost gap.


History and improvements

Oldsmobile's 1940 models featured Hydra_Matic drive, making this lineup the first vehicles with fully automatic transmission.


Hydra_Matic appeared as an Olds exclusive. It provided true clutchless driving with four forward speeds. Its fluid coupling between engine and transmission eliminated the clutch and its associated foot work. Olds made the Hydra_Matic available on all models for only an extra $57. In the early 50s, Olds produced its millionth Oldsmobile with automatic transmission, demonstrating Hydra_Matic's rapid rise in popularity.


The first hydraulic automatics were introduced by General Motors, Chrysler and Borg-Warner (who produced transmissions for Ford) in the early 1950s. These early models only provided 2 forward speeds, and were not able to handle much torque at first, but 3 speed models followed quickly.


About 1980, the first big change to hydraulic automatic transmission designs in years came. The addition of an overdrive capability helped increase fuel economy considerably on long cruises.


The second was the torque converter clutch or TCC. This concept first appeared in the early 1980s with the advent of engine computers, and involved a solenoid-controlled clutch inside the torque converter, which would lock its input to its output when activated. The idea was to eliminate the drag or inefficiency caused by the fluid in the converter when operating at high speeds. The TCC was an effort to improve fuel economy with a relatively minor modification to the transmission. (A related development was the dual-input (one shaft mechanically driven and one hydraulically driven) in the Ford AOD transmission.)


As the engine computers became more and more capable, even more of the valve body's functionality was offloaded to them. These transmissions, introduced in the late 1980s and early 1990s, remove almost all of the control logic from the valve body, and place it in the hands of the engine computer. In this case, solenoids turned on and off by the computer control shift patterns and gear ratios, rather than the spring-loaded valves in the valve body. This allows for more precise control of shift points and shift quality, and (on some newer cars) also allows semi-automatic control, where the driver tells the computer when to shift.


Automatic Transmission Models

Some of the best known automatic transmission families include:

  • General Motors: Powerglide, Turbo-Hydramatic 350 and 400, 700R4, 200R4
  • Ford: Cruise-o-matic, FMX, C4, C6, AOD, E4OD, ATX, AXOD
  • Chrysler: Torqueflite 727 and 904

Continuously variable transmissions

A different type of automatic transmission is the continuously variable transmission or CVT, which can smoothly alter its gear ratio by varying the diameter of a pair of belt or chain-linked pulleys, wheels or cones. Some continuously variable transmissions use a variable displacement pump and a hydraulic motor to transmit power without gears. These designs are usually as fuel efficient as manual transmissions in city driving, worse in highway driving, and are very expensive to buy and maintain. The expense reflects the difficulty of manufacturing a reliable product.


Manual Valve Body automatic transmissions

Some automatic transmissions have a "manual" valve body. These transmissions are generally limited to sports cars or race cars. A "manual" valve body allows the driver to shift gears at will, similar to a manual transmission, but with no clutch.


Some manual valve bodies are also capable of "semi_manual function". In this case the transmission can function as a standard automatic OR it may be shifted as a manual transmission.




  Results from FactBites:
 
Howstuffworks "How Automatic Transmissions Work" (446 words)
Just like that of a manual transmission, the automatic transmission's primary job is to allow the engine to operate in its narrow range of speeds while providing a wide range of output speeds.
Without a transmission, cars would be limited to one gear ratio, and that ratio would have to be selected to allow the car to travel at the desired top speed.
The key difference between a manual and an automatic transmission is that the manual transmission locks and unlocks different sets of gears to the output shaft to achieve the various gear ratios, while in an automatic transmission, the same set of gears produces all of the different gear ratios.
Mission - Automatic Transmission (571 words)
Similar to the manual transmission, the automatic transmission has several friction plates that are brought into contact with one another by the transmission to change the relative rotation rates (revolutions) between the second impeller and the vehicle's wheels.
Continuously variable transmission (CVT) is an automatic transmission that uses a belt that connects two variable-diameter pulleys.
CVT transmissions have better fuel efficiency because the transmission ratio is not changed by switching gears.
  More results at FactBites »

 

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