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Encyclopedia > Belleville washer

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Belleville washer

A Belleville washer, also known as a cupped spring washer, is a type of non-flat washer. It has a slight conical shape which gives the washer a spring characteristic. Belleville washers are typically used as springs, or to apply a pre-load or flexible quality to a bolted joint. Download high resolution version (1100x850, 85 KB)Belleville washer source: me Pud 22:42, 21 Aug 2004 (UTC) File history Legend: (cur) = this is the current file, (del) = delete this old version, (rev) = revert to this old version. ... Download high resolution version (1100x850, 85 KB)Belleville washer source: me Pud 22:42, 21 Aug 2004 (UTC) File history Legend: (cur) = this is the current file, (del) = delete this old version, (rev) = revert to this old version. ... In common usage and elementary geometry, a cone (Greek: κώνος) is a solid object obtained by rotating a right triangle around one of its two short sides, the cones axis. ... Springs A spring is a flexible elastic object used to store mechanical energy. ...


They may also be used as locking devices, but only in applications with low dynamic loads. Belleville washers are seen on Formula One cars, as they provide extremely detailed tuning ability. Formula One, abbreviated to F1 and also known as Grand Prix racing, is the highest class of single-seat open-wheel formula auto racing. ...


Another example where they aid locking is a joint that experiences a large amount of thermal expansion and contraction. They will supply the required pre-load, but the bolt may have an additional locking mechanism (like loctite) that would fail without the Belleville.


thumb|left|200px|Coil Spring Replacement


Multiple Belleville washers may be stacked to modify the spring constant or amount of deflection. Stacking in the same direction will add the spring constant in parallel, creating a stiffer joint (with the same deflection). Stacking in an alternating direction is the same as adding springs in series, resulting in a lower spring constant and greater deflection. Mixing and matching directions allow a specific spring constant and deflection capacity to be designed.thumb|right|500px|Belleville washer


Belleville washers are great because different thicknesses can be swapped in and out and they can be configured differently (pic below) to essentially achieve infinite tunability of spring rate and only fill up a small part of the tool box. They are ideal in situations where a heavy spring force is required with minimal free length and compression before reaching solid height. The downside, though, is weight, and they are severely travel limited compared to a conventional coil spring when free length is not an issue. In some applications they can be the cat's ass, in others, not so much.


A similar device is a wave washer.


  Results from FactBites:
 
Basics of Design Engineering - Fastening and Joining - Nonthreaded Fasteners - Washers (761 words)
Washers are primarily used as a seat to distribute load, but they may also provide spring tension, span oversize holes, insulate, seal, or provide electrical connection.
Type B washers are of higher quality and are specified in narrow, regular, and wide diameters for each screw size from No. 0 to 3 in.
A flat washer used in conjunction with a spring washer may often be replaced with this type of conical washer.
Clutch cover assembly and clutch incorporating same - Patent 4696384 (2834 words)
Clutch cover assembly according to claim 1, wherein said Belleville washers are adapted to exert a resultant force on said pressure plate on a circumference the diameter of which is intermediate those of circumferences delimiting an active part of said pressure plate through which it is adapted to bear axially on a friction disk.
To alleviate this disadvantage it has been proposed to arrange for the Belleville washer to exert its force on the pressure plate on a circumference the diameter of which is substantially intermediate the diameters of the circumferences delimiting the active area of the pressure plate.
As two Belleville washers 50A, 50B are associated wtih the annular flange 68 forming a piston and thus constitute the corresponding engagement means 14, both the Belleville washers 50A, 50B bear on the pressure plate 13 through the intermediary of the annular flange 68 forming the piston.
  More results at FactBites »


 

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