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Encyclopedia > Drilling
For a definition of drilling see Wiktionary:drilling; for other uses of drilling see data drilling or seed drilling

Drilling is the process of using a drill bit in a drill to produce cylindrical holes in solid materials. Image File history File links Broom_icon. ... Water borehole in northern Uganda A borehole is a deep and narrow shaft in the ground used for abstraction of fluid or gas reserves below the earths surface. ... Organize data within a dimension. ... “Seeder” redirects here. ... Drill bits are cutting tools used to create cylindrical holes. ... For other uses, see Drill (disambiguation). ...

Contents

Drilling in metal

Under normal usage, swarf is carried up and away from the tip of the drill bit by the fluting. The continued production of chips from the cutting edges produces more chips which continue the movement of the chips outwards from the hole. This continues until the chips pack too tightly, either because of deeper than normal holes or insufficient backing off (removing the drill slightly or totally from the hole while drilling). Lubricants and coolants (i.e. cutting fluid) are sometimes used to ease this problem and to prolong the tools life by cooling and lubricating the tip and chip flow. Coolant is introduced via holes through the drill shank (see gun drill). Various examples of swarf, including a block of compressed swarf Swarf (or turnings) is shavings and chippings of metal -- the debris or waste resulting from metalworking operations. ... Drill bits are cutting tools used to create cylindrical holes. ... Cutting fluid or coolant is liquid used to cool and lubricate the cutting edges of machine tools and the pieces they are shaping. ... Gun drills are straight fluted drills which allow coolant to be directed through the drills body, directly to the cutting face. ...


Straight fluting is used for copper or brass, as this exhibits less tendency to "dig in" or grab the material. If a helical drill (twist drill) is used then the same effect can be achieved by stoning a small flat parallel with the axis of the drill bit. Copper has played a significant part in the history of mankind, which has used the easily accessible uncompounded metal for nearly 10,000 years. ... “Brazen” redirects here. ... The term Whetstone can refer to: A London district; see Whetstone, London. ...


For heavy feeds and comparatively deep holes oil-hole drills can be used, with a lubricant pumped to the drill head through a small hole in the bit and flowing out along the fluting. A conventional drill press arrangement can be used in oil-hole drilling, but it is more commonly seen in automatic drilling machinery in which it is the workpiece that rotates rather than the drill bit. Synthetic motor oil For other uses, see Oil (disambiguation). ... For other uses, see Drill (disambiguation). ...


Drilling in wood

Wood being softer than most metals, drilling in wood is considerably easier and faster than drilling in metal. Cutting fluids are not used or needed. The main issue in drilling wood is assuring clean entry and exit holes and preventing burning. Avoiding burning is a question of using sharp bits and the appropriate cutting speed. Drill bits can tear out chips of wood around the top and bottom of the hole and this is undesirable in fine woodworking applications. For other uses, see Wood (disambiguation). ... Cutting speed is the speed difference between the cutting tool and the surface of the workpiece it is operating on. ... Artists can use woodworking to create delicate sculptures. ...


The ubiquitous twist drill bits used in metalworking also work well in wood, but they tend to chip wood out at the entry and exit of the hole. In some cases, as in rough holes for carpentry, the quality of the hole does not matter, and a number of bits for fast cutting in wood exist, including spade bits and self-feeding auger bits. Many types of specialised drill bits for boring clean holes in wood have been developed, including brad-point bits, Forstner bits and hole saws. As well, chipping on exit can be minimized by using a piece of wood as backing behind the work piece. Study of a man using an auger, for The Seven Sorrows of the Virgin, Albrecht Dürer, ca 1496 An auger is a device for moving material or liquid by means of a rotating helical flighting. ... Drill bits are the cutters of drill tools. ...


Holes are easier to start in wood as the drill bit can be accurately positioned by pushing it into the wood and creating a dimple. The bit will thus have no tendency to wander. In metal working, an accurate position needs to be marked with a punch to avoid the bit wandering from the desired position of the hole.


Microdrilling

Microdrilling refers to the drilling of holes less than 0.5 mm. Drilling of holes at this small diameter presents greater problems since coolant fed drills cannot be used and high spindle speeds are required.


The National Jet Company is one of the world's leading experts on manufacturer of microscopic holes by means of mechanical drilling. Using specialized drilling equipment, National Jet has created holes consistently and accurately down to the level of 0.0002 inches. To put that into perspectives a human hair is approximately 0.004 inches in diameter. One of the well known advertisements for National Jet shows a human hair under a microsope with a hole drilled through it using a National Jet Drilling station.


Image File history File links No higher resolution available. ...


See also

For other uses, see Drill (disambiguation). ... An oil well is a term for any perforation through the Earths surface designed to find and release both petroleum oil and gas hydrocarbons. ... Drilling rig head Well drilling is the process of drilling a hole in the ground for the extraction of a natural resource such as ground water, natural gas, or petroleum. ... Water borehole in northern Uganda A borehole is a deep and narrow shaft in the ground used for abstraction of fluid or gas reserves below the earths surface. ... Boring, in this sense, is the process of drilling a hole into the solid Earth. ... A drill rig operator advances a direct push soil sampler. ...

References


  Results from FactBites:
 
Drill Bit Sharpener from Drill Doctor! (248 words)
The Drill Doctor XP Series are the ideal sharpeners for the home workshop and
serious do-it-yourselfers with the sharpening power needed to restore dull or broken drill bits, including split points creating a self-centering bit for less drill bit wandering.
The DD500X shop model is designed for durability and has the flexibility required to sharpen the largest range and most popular sizes of dull or broken bits-including split points and masonry bits.
  More results at FactBites »


 

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