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Encyclopedia > Ford Cologne V6 engine
Ford Cologne V6
Manufacturer Ford Motor Company
Also called: Ford Taunus V6
Type: V6
Block alloy: cast iron
Valvetrain: pushrod overhead valve

The Ford Cologne V6, also known as the Ford Taunus V6, was a 60° cast iron block V6 engine built by the Ford Motor Company in Cologne, Germany, hence the name. It was closely related to the Ford Taunus V4 engine, adding two cylinders and no longer requiring a balance shaft. Over the years, the Cologne V6 was available with engine displacements of 1.8, 2.0, 2.3, 2.4, 2.6, 2.8, 2.9 and 4.0 litres. All except the Cosworth 24v derivative and later 4.0 litre sohc engines were pushrod overhead valve engines, with a single camshaft between the banks. The Cologne V6 is still in production, and is scheduled to be replaced in 2007. Download high resolution version (640x853, 120 KB)Ford Cologne V6 engine from the rear (flywheel) side. ... Automakers, also known as carmakers, automobile manufacturers, motor manufacturers, or the automobile industry are companies that design and manufacture automobiles. ... “Ford” redirects here. ... The Ford Essex V6 engine V6 and V-6 redirect here. ... Cast iron usually refers to grey cast iron, but can mean any of a group of iron-based alloys containing more than 2% carbon (alloys with less carbon are carbon steel by definition). ... It has been suggested that this article or section be merged with Cam-in-block. ... OHV redirects here. ... Cast iron usually refers to grey cast iron, but can mean any of a group of iron-based alloys containing more than 2% carbon (alloys with less carbon are carbon steel by definition). ... The Ford Essex V6 engine V6 and V-6 redirect here. ... A colorized automobile engine The internal combustion engine is an engine in which the combustion of fuel and an oxidizer (typically air) occurs in a confined space called a combustion chamber. ... “Ford” redirects here. ... For other uses, see Cologne (disambiguation). ... 1. ... Balance shaft in Ford Taunus V4 engine. ... One complete cycle of a four cylinder, four stroke engine. ... The litre or liter (see spelling differences) is a unit of volume. ... It has been suggested that this article or section be merged with Cam-in-block. ... OHV redirects here. ... For the fictional characters of the same name, see Camshaft (Transformers). ...


Originally, the Cologne V6 was installed in cars intended for Germany and continental Europe, while the British "Essex" V6 was used in cars for the British market. Later, the Cologne V6 largely replaced the Essex V6 even for British-market vehicles. These engines were also used in the United States, especially in compact trucks. Continental Europe, also referred to as mainland Europe or simply the Continent, is the continent of Europe, explicitly excluding European islands and, at times, peninsulas. ... A performance-tuned Essex V6. ...


The fuel injected Cologne engine is lighter and more powerful than the equivalent Essex V6 even though its maximum engine displacement is smaller, but it produces less torque (Cologne V6 162 ft·lbf (220 N·m) versus Essex V6 174 ft·lbf).


The Cologne V6 was made to be very compatible in installation with the Taunus V4, having the same transmission bolt pattern, the same engine mounts, and in many versions, a cylinder head featuring "siamesed" exhaust passages, which reduced the three exhaust outlets down to two on each side. The latter feature was great for compatibility, but poor for performance. The 2.4, 2.9 and 4.0 had three exhaust ports as in the photos, making them preferable. “Gearbox” redirects here. ... The cylinder head from a GMC van. ...


The engine was available in both carburetted and fuel injected form. The carburetor (or carburettor, carb for short) is a device which mixes air and fuel for an internal_combustion engine. ... // Multi Port Fuel injection is a means of metering fuel into an internal combustion engine. ...

Contents

1.8

The smallest version of the V6 was the 1.8 (1812 cm³) with a 80,0 mm bore and a 60,14 mm stroke. Its output was 82 hp (60 kW) and 135 Nm. Its only application was the

Ford Taunus was a large family car sold by Ford in Germany. ...

2.0

The original displacement of the V6 was 1998 cm³ with a 84,0 mm bore and a 60,14 mm stroke. Output was 85 hp (63 kW) and 151 Nm or 90 hp (66 kW) and 158 Nm.


Applications:

Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Capri Mk III 1. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... The Ford Sierra was a large family car built by Ford Europe between 1982 and 1993, originally designed by Uwe Bahnsen, Robert Lutz and Patrick le Quément, . Released on 21 September 1982, it replaced the Ford Cortina/Taunus, and was itself replaced by the Mondeo. ... The United Kingdom of Great Britain and Northern Ireland is a country in western Europe, and a member of the European Union. ...

2.3

The first enlargement of the V6 appeared in 1967. It was the 2.3 (2293 cm³) with a 90,0 mm bore and a 60,14 stroke. Output was 108 hp (79 kW) and 185 Nm or 125 hp (92 kW) and 187 Nm.

Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Capri Mk III 1. ... Ford Capri Mk III 1. ... Ford Capri Mk III 1. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... Ford Taunus was a large family car sold by Ford in Germany. ... The Ford Cortina is a mid sized family car sold by Ford of Britain in various guises from 1962 to 1982. ... The Ford Cortina is a mid sized family car sold by Ford of Britain in various guises from 1962 to 1982. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... The Ford Sierra was a large family car built by Ford Europe between 1982 and 1993, originally designed by Uwe Bahnsen, Robert Lutz and Patrick le Quément, . Released on 21 September 1982, it replaced the Ford Cortina/Taunus, and was itself replaced by the Mondeo. ...

2.6

The largest first generation V6 was the 2.6 (2550 cm³) introduced in 1969. It had a 90,0 mm bore and a 66,8 mm stroke. Output was 125 hp ( 92 kW) and 205 Nm.


Applications:

Ford Taunus was a large family car sold by Ford in Germany. ... Ford Capri Mk III 1. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ...

2.6 RS

There was a special high performance version with 2637 cm³ with a 90,0 mm bore and a 69,0 mm stroke. With fuel injection, it produced 150 hp (110 kW) and 219,5 Nm. It was the only first generation engine with fuel injection. Its only application was the

Ford Capri Mk III 1. ...

2.8

The second generation Cologne V6 was introduced in 1974. It displaced 2.8 L (93.03 mm Bore, 68.5 mm Stroke, 2792cc). The European version used a "siamesed" two-port exhaust manifold, identical to the one used on the I4. This was useful in that existing cars with the I4 engine could be upgraded with relative ease. Despite the siamesed design in the European version, performance was largely indifferent to the US version with a three-port head. The engines also shared a geared camshaft design. Output was rated at 90 to 115 bhp (86 kW) for the US market and anywhere from 130 to 160 bhp (119 kW) for the European market, depending on the model. In automotive engineering, an intake manifold or inlet manifold is a part of an engine that supplies the fuel/air mixture to the cylinders. ... The Ford Pinto engine is the unofficial but ubiquitous nickname for a 4 cylinder internal combustion engine built by the Ford Motor Company in Europe. ...


In Europe the 2.8 was produced with carburetor (132 bhp), mechanical fuel injection (Bosch K-Jetronic, 160 bhp), and electronic injection (Ford EEC-IV, 150 bhp). Electronic injection only featured on the 2.8 Granada models for one year before being replaced with the 2.9 unit. Jetronic is a trade name for a type of fuel injection technology marketed by Bosch from the 1960s forward. ...


Tuning options are very limited with the Bosch K-Jetronic models. The siamesed inlet and exhaust ports of the 2.8 only respond well to forced induction or an overbore; normal tuning will yield only minor power results. The MFI 2.8 Cologne ( Capri / Sierra 2.8i ) uses a very restricted induction setup, and there is no open air kit available due to this.


TVR Tasmin/280i used the Cologne 2.8 with Bosch K-Jetronic fuel injection, as did the early TVR 'S' series in 2.8 and revised 2.9 efi injection form.


Applications:

A Mica Blue V8S The TVR S Series was announced at the 1986 NEC motor show. ... The Ford Ranger name is used on two distinct and unrelated pickup truck lines by the Ford Motor Company The Ford-designed compact pickup truck (documented here), which is sold in North America, Brazil, Chile and Argentina. ... The Ford Bronco II was a compact SUV sold between 1984 and 1990 as a compact complement to the full-size Ford Bronco, as well as to compete with the Chevrolet S-10 Blazer and Jeep Cherokee. ... The Ford Aerostar was Fords first attempt at building a minivan, and was introduced as a 1986 model in summer 1985. ... The Ford Pinto was an American subcompact car manufactured by the Ford Motor Company, first introduced in 1971, and built through the 1980 model year. ... The Ford Pinto was a subcompact car manufactured by the Ford Motor Company for the North American market, first introduced in 1971, and built through the 1980 model year. ... The name Mercury Capri has been used for several different cars over the years. ... To meet Wikipedias quality standards, this article or section may require cleanup. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... Ford Capri Mk III 1. ... The Ford Sierra was a large family car built by Ford Europe between 1982 and 1993, originally designed by Uwe Bahnsen, Robert Lutz and Patrick le Quément, . Released on 21 September 1982, it replaced the Ford Cortina/Taunus, and was itself replaced by the Mondeo. ... The Ford Scorpio is an executive car produced by the Ford Motor Company at its factory in Cologne, Germany between 1985 and 1998. ... The Ford Transit is a range of panel vans, minibuses and pickup trucks, produced by the Ford Motor Company in Europe. ... US Marines in a Norwegian Bv 206 travelling through snow Diagram of the Bv 206 Bandvagn 206 (Bv 206) is a tracked, all-terrain vehicle developed by Hägglunds (now part of BAE Land Systems) in conjunction with the Swedish Army. ...

2.9

Above view of a 2.9 litre; front is to the right. Note the pronounced stagger of the cylinder banks. This is a fuel injected engine. The plenum chamber is silver, and the fuel rail is painted green.
Above view of a 2.9 litre; front is to the right. Note the pronounced stagger of the cylinder banks. This is a fuel injected engine. The plenum chamber is silver, and the fuel rail is painted green.
View of a 2.9 litre from the rear, flywheel side; note the 60° between the cylinder banks.
View of a 2.9 litre from the rear, flywheel side; note the 60° between the cylinder banks.
Left side of a 2.9 litre. Unlike the 2.8, the 2.9 does not merge the three exhaust ports into two manifold pipes.
Left side of a 2.9 litre. Unlike the 2.8, the 2.9 does not merge the three exhaust ports into two manifold pipes.

The 2.9 L shares the same basic design as the 2.8 L model, bar a few subtle differences. The camshaft is chain-driven rather than gear driven, so it rotates in the same direction as the crankshaft. The arrangement of the exhaust valves is different, eliminating the "Hot-Spot" that existed on the 2.8 L model. The cylinder heads also sport a more conventional three-port exhaust manifold. Output was rated at 140 hp (104 kW) @4600 rpm for the Light trucks (1986-92 Ranger & 1986-90 Bronco II) and 144 hp (107 kW) @4800 rpm for the Merkur Scorpio in the US market and anywhere from 150 to 160 hp (112 to 119 kW) for the European Market. Ford Cologne V6 engine from the top. ... Ford Cologne V6 engine from the top. ... Download high resolution version (640x853, 120 KB)Ford Cologne V6 engine from the rear (flywheel) side. ... Download high resolution version (640x853, 120 KB)Ford Cologne V6 engine from the rear (flywheel) side. ... Ford Cologne V6 engine from the left hand side. ... Ford Cologne V6 engine from the left hand side. ...


Bore was 93 mm (3.7 in) and stroke was 72 mm (2.8 in) for a total displacement of 2.9 L (2935 cc/177 in³).


In Europe, this engine was commonly fitted with the Bosch L-Jetronic fuel injection system, married to Ford's EEC-IV engine management. Because of this difference over the 2.8 L model, this version was a more popular candidate for after market modification (typically turbocharging) from such well known companies as Janspeed and Turbo Technics. Logo of Robert Bosch GmbH Robert Bosch GmbH [1] is a German corporation which was started in 1886 by Robert Bosch in Stuttgart, Germany. ... Jetronic is a trade name for a type of fuel injection technology marketed by Bosch from the 1960s forward. ...



Applications:

A Mica Blue V8S The TVR S Series was announced at the 1986 NEC motor show. ... The Ford Bronco II was a compact SUV sold between 1984 and 1990 as a compact complement to the full-size Ford Bronco, as well as to compete with the Chevrolet S-10 Blazer and Jeep Cherokee. ... The Ford Ranger name is used on two distinct and unrelated pickup truck lines by the Ford Motor Company The Ford-designed compact pickup truck (documented here), which is sold in North America, Brazil, Chile and Argentina. ... The Ford Sierra was a large family car built by Ford Europe between 1982 and 1993, originally designed by Uwe Bahnsen, Robert Lutz and Patrick le Quément, . Released on 21 September 1982, it replaced the Ford Cortina/Taunus, and was itself replaced by the Mondeo. ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... Categories: Automobile stubs | Merkur vehicles ...

North American 2.9 Reliability

The North American version of this engine suffered from several serious reliability issues over its lifespan.


Cylinder head cracking was common in early models. Compared to the relatively stout European heads, the North American 2.9 had apparently been subject to a reduction of material around the valve stem guides and rocker shaft mounting pedestals. Some engines would suffer from this failure after overheating only once.


The cylinder heads underwent a redesign for the 1989 model year, receiving additional material in problem areas, largely eliminating this specific failure. These head casts are commonly printed with the "89TM" designation. After-market heads are also available from World Products, with similar design improvements to the early OEM design.


Additionally, oiling problems were common, and added to the poor reputation of the North American 2.9. Many poorly maintained or high mileage engines exhibit serious valve train noise. This problem is due to a number of design faults. Valve train oil pressure was entirely dependent upon a supply fed through the two center cam bearings. Even slight bearing wear could cause complete loss of oil pressure to the hydraulic valve lifters, rocker shaft, and rockers. Excessive internal "bleeding" through the half-moon camshaft thrust plate also contributed to this, though this can be remedied by reinstalling the thrust plate in an upside-down position.


In the event that a cylinder head crack occurs, coolant can often enter the crankcase, contaminating the oil. This quickly led to cam bearing damage, triggering valve train oil pressure loss. As a result, these two design faults led to catastrophic engine failure in many North American 2.9s.


Regardless of these problems, many of these engines are still on the road in the US, and when maintained properly, are highly reliable powerplants. Use of synthetic oil and proper cooling system maintenance is essential if owners of early-model 2.9s wish to avoid trouble.


2.9 Cosworth

A special DOHC version of the 2.9 was created by Cosworth Engineering in 1991. Although it shared the same block as the standard 2.9 (with a few machining operations left out to improve strength), power output was up to 195 PS (143 kW) and torque was boosted to 203 ft·lbf (275 N·m) at 4500 rpm. This engine was used in the Ford Scorpio Cosworth 24V. It was always mated to an improved A4LD automatic gearbox. No manual versions were available. A double overhead cam (also called a dual overhead cam, DOHC, or twincam) engine is a type of internal combustion engine where the camshafts that operate the intake and exhaust valves are mounted above the cylinders, and where there are separate camshafts for inlet and exhaust valves. ... Cosworth Logo Cosworth is an automotive engineering company founded in London in 1958 specialising in engines for automobile racing. ... The Ford Scorpio is an executive car produced by the Ford Motor Company at its factory in Cologne, Germany between 1985 and 1998. ...


The engine used an almost 3 meter long duplex chain to drive the camshafts, tensioned by a hydraulic tensioner. The oil pump was driven by a shaft located where the camshaft previously was. The ignition was replaced by a distributorless EDIS-6 system which had no moving parts at all. EDIS is a four letter acronym which may stand for: Electronic Distributorless Ignition System Specifically, it may reference the Ford EDIS Environmental Data and Information Service, merged in 1982 into the National Environmental Satellite, Data, and Information Service branch of the National Oceanic and Atmospheric Administration It may also stand...


The engine was known for its substantial increase in power delivery above 4000 rpm relative to the unmodified version; in recent years the engine has become a popular choice as a replacement engine for Ford Sierras.


An improved version of this engine was available in the restyled 1995 Ford Scorpio. Differences included two simplex chains with two hydraulic tensioners and the addition of a variable length intake system called VIS. Power output was increased to 210 bhp (157 kW). Vis can refer to: Vis, a type of Polish handgun, after the Polish word for power in Latin Vis, an island in the Adriatic Vis, town and municipality on the aforementioned island See also: VIS This is a disambiguation page — a list of articles associated with the same title. ...


4.0

1992 4.0 from a Ranger.
1992 4.0 from a Ranger.

The 4.0 version, although produced in Cologne like the others, was only fitted to American vehicles. The pushrod OHV engine was produced until 2000 and was used in the Ford Explorer and Ranger. Output was 160 hp (119 kW) and 225 ft·lbf (305 N·m). Though there is some variation, typically 155 hp (116 kW) is quoted as horsepower for 1990-92 applications. Image File history File links Metadata Size of this preview: 680 × 599 pixelsFull resolution (1463 × 1289 pixel, file size: 359 KB, MIME type: image/jpeg) (All user names refer to en. ... Image File history File links Metadata Size of this preview: 680 × 599 pixelsFull resolution (1463 × 1289 pixel, file size: 359 KB, MIME type: image/jpeg) (All user names refer to en. ... The Ford Explorer is a mid-size sport utility vehicle sold in North America and built by the Ford Motor Company since 1990. ...


This evolutionary redesign of the American 2.9 solved many of the reliability issues that plagued its predecessor. A beefier cylinder head design eliminated the 2.9's common failure of cracked heads. Hydraulic roller lifters replaced the simple hydraulic lifters used in the 2.9, which were sometimes overly sensitive to oil contamination, often requiring the lifters to be replaced prematurely. However, one major design fault was not completely eliminated: Valve rockers and upper pushrod tips still received poor oil supply, resulting in eventual wear to these areas, and consequential valvetrain noise as a result of the increased clearance. Required replacement of these parts is common in older engines.


The OHV 4.0 is well known for its exceptional low-end torque and reliability.


Applications:

1986 Mazda B2000 extended cab Mazda has sold two entirely different compact pickup trucks under the B-Series name. ... The Mazda Navajo was a 2-door SUV introduced in 1991, and Mazdas very first off-roader. ... The Cross Lander 244X is a basic, rugged 4x4 SUV built in Brazil and based on the ARO 244. ... The Ford Aerostar was Fords first attempt at building a minivan, and was introduced as a 1986 model in summer 1985. ...

SOHC

Bore is 100.4 mm (3.95 in) and stroke is 84.4 mm (3.32 in) for a total displacement of 4 L (4,009 cc/245 in³).


A somewhat-related SOHC version was introduced for the 1997 Explorer alongside the pushrod. It uses a jackshaft in place of a camshaft to drive a timing chain to each cylinder head. Three timing chains are used, one from the crank to the jackshaft, one in the front of the engine to drive the cam for the left bank, and one on the back of the engine to drive the cam for the right bank. The SOHC version is the last Cologne engine still in production, though it will be phased out starting in 2007 in favor of the new Cyclone. It featured a variable length intake manifold and was good for 210 hp (157 kW) and 245 ft·lbf (332 N·m)f. Ford Power Products sells this engine as the SOHC-640. Single overhead cam (also SOHC) refers to the internal combustion engine design where one camshaft is located above the valves. ... The Duratec 35 (code-name Cyclone) is a family of automobile engines from the Ford Motor Company. ... Variable Length Intake Manifold (VLIM) is an automobile engine manifold technology. ...


A version of the SOHC engine as used in the Land Rover LR3 and is good for 216 horsepower (161 kW) and 269 ft·lbf (365 N·m)f of torque at 3000 rpm. Single overhead cam (also SOHC) refers to the internal combustion engine design where one camshaft is located above the valves. ... The Discovery (now known in the United States as the LR3) is a luxury SUV from Fords Land Rover marque. ...


Applications:

1986 Mazda B2000 extended cab Mazda has sold two entirely different compact pickup trucks under the B-Series name. ... For other Ford Mustang models and concepts, see Ford Mustang Variants. ... The Discovery (now known in the United States as the LR3) is a luxury SUV from Fords Land Rover marque. ...

Other Cars using the Cologne V6

Ford Capri Mk III 1. ... The name Mercury Capri has been used for several different cars over the years. ... Categories: Automobile stubs | Ford vehicles ... It has been suggested that this article be split into multiple articles accessible from a disambiguation page. ... The Ford Cortina is a mid sized family car sold by Ford of Britain in various guises from 1962 to 1982. ... The Ford Sierra was a large family car built by Ford Europe between 1982 and 1993, originally designed by Uwe Bahnsen, Robert Lutz and Patrick le Quément, . Released on 21 September 1982, it replaced the Ford Cortina/Taunus, and was itself replaced by the Mondeo. ... The Ford Scorpio is an executive car produced by the Ford Motor Company at its factory in Cologne, Germany between 1985 and 1998. ... Categories: Automobile stubs | Merkur vehicles ... The Ford Transit is a range of panel vans, minibuses and pickup trucks, produced by the Ford Motor Company in Europe. ... For other uses, see TVR (disambiguation). ...

References

  • Anderson, Doug. Rebuilding The Ford 4.0L Pushrod V6, Automotive Rebuilder, April 2001.

  Results from FactBites:
 
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NodeWorks - Encyclopedia: Ford Cologne V6 engine (549 words)
The Cologne V6 was made to be very compatible in installation with the Taunus V4, having the same transmission bolt pattern, the same engine mounts, and in many versions, a cylinder head featuring "siamesed" exhaust passages, which reduced the three exhaust outlets down to two on each side.
The 2.6 L Cologne engine was available in two forms: a regular 2550 cc version (used in the Capri 2600 GT) and a special high-performance 2637 cc fuel injected version (used in the Capri RS 2600).
The pushrod OHV engine was produced until 2000 and was used in the Ford Explorer.
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