Casting is a process by which a material is introduced into a mold while it is liquid, allowed to solidify in the shape inside the mold, and then removed producing a fabricated object, part, or casing. Casting is often used for creating one or more copies of an original piece of sculptural (three-dimensional) artwork. It is also used extensively in the automobile manufacture industry, such as the casting of engine blocks or cylinder heads, or vacuum-forming of plastics and in the lost core process. The process, particularly when performed with molten metals, is also called founding. Molding is the process of manufacturing by shaping pliable raw material using a rigid frame or model called a mold. ... A small variety of cars, the most popular kind of automobile. ... An engine is something that produces some effect from a given input. ... The cylinder head from a GMC van. ... The lost core process involves making a hollow plastic mould from a metal casting. ...

Casting may be used to form hot, liquid metals or meltable plastics (called thermoplastics), or various materials that cold set after mixing of components such as certain plastic resins (e.g. epoxy), water setting materials such as concrete or plaster, and materials that become liquid or paste when moist such as clay, which when dry enough to be rigid is removed from the mold, further dried, and fired in a kiln. Epoxy or polyepoxide is a thermosetting epoxide polymer that cures when mixed with a catalyzing agent or hardener. Most common epoxy resins are produced from a reaction between epichlorohydrin and bisphenol-A. The first commercial attempts to prepare resins from epichlorohydrin occurred in 1927 in the United States. ... Placing a concrete floor for a commercial building Installing rebar in a floor during a concrete pour In construction, concrete is a composite building material made from the combination of aggregate and cement binder. ... This article is about the building material. ... Charcoal Kilns, California A kiln is an oven that is used for hardening, burning, or drying anything. ...

Casting may be used to create artistic sculptures

Download high resolution version (1078x1437, 473 KB)Arnoldo Pomodoros Rotante Dal Foro Centrale in the Sculpture Garden of the Hirshhorn Museum in Washington, DC. Uploaded by photographer. ... Download high resolution version (1078x1437, 473 KB)Arnoldo Pomodoros Rotante Dal Foro Centrale in the Sculpture Garden of the Hirshhorn Museum in Washington, DC. Uploaded by photographer. ... Ancient Greeks depiction of ideal form of the body is expressed through sculptures such as this one. ...

Lost wax bronze-casting process

Diagram of lost-wax casting

The Lost Wax bronze-casting process is an ancient practice that is still in widespread use today. The process varies from foundry to foundry, but the steps which are usually used in casting small bronze sculptures in a modern bronze foundry are as follows: Download high resolution version (481x642, 55 KB)Bronze Casting by the Lost Wax Method See talk for justification. ... Download high resolution version (481x642, 55 KB)Bronze Casting by the Lost Wax Method See talk for justification. ...

1. Sculpting. An artist creates an original artwork from wax, clay, or another material. Wax and oil-based clay are often preferred because these materials retain their softness.
2. Mouldmaking. A mould is made of the original sculpture. Most moulds are at least two pieces, and a shim with keys is placed between the two halves during construction so that the mould can be put back together accurately. Most moulds of small sculptures are made from plaster, but can also be made of fiberglass or other materials. To preserve the fine details on the original artwork's surface, there is usually an inner mould made of latex or vinyl, which is supported by the plaster part of the mould. Usually, the original artwork is destroyed during the making and initial deconstruction of the plaster mould. This is because the originals are solid, and do not easily bend as the plaster mould is removed. Often long, thin pieces are cut off of the original and moulded separately. Sometimes, especially in the case of large original (such as life-size) sculptures, many moulds are needed to recreate the original sculpture.
3. Wax. Once the plaster and latex mould is finished, molten wax is poured into it and swished around until an even coating, usually about 1/4 inches think, covers the entire inner surface of the mould. This may be done in several layers.
4. Removal of wax. This new, hollow wax copy of the original artwork is removed from the mould. The artist may reuse the mould to make more wax copies, but wear and tear on the mould limit their number. For small bronze artworks, a common number of copies today is around 25.
5. Chasing. Each hollow wax copy is then "chased": a heated metal tool is used to rub out all the marks which show the "parting line" or "flashing" where the pieces of the mould came together. Wax pieces that were moulded separately can be heated and attached; foundries often use "registration marks" to indicate exactly where they go.
6. Spruing. Once the wax copy looks just like the original artwork, it is "sprued" with a treelike structure of wax that will eventually provide paths for molten bronze to flow. The carefully-planned spruing usually begins at the top with a wax "cup," which is attached by wax cylinders to various points on the wax copy.
7. Slurry. A "sprued" wax copy is dipped into a ceramic slurry, then into a mixture of powdered clay and sand. This is allowed to dry, and the process is repeated until a half-inch thick or thicker surface covers the entire piece. Only the inside of the cup is not coated, and the cup's flat top serves as the base upon which the piece stands during this process.
8. Burnout. The ceramic-coated piece is placed cup-down in a kiln, whose heat hardens the ceramic coatings into a shell, and the wax melts and runs out. The melted wax can recovered and reused, although often it is simply combusted by the burnout process. Now all that remains of the original artwork is the negative space, formerly occupied by the wax, inside the hardened ceramic shell. The feeder and vent tubes and cup are now hollow, also.
9. Testing. The ceramic shell is allowed to cool, then is tested to see if water will flow through the feeder and vent tubes as necessary. Cracks or leaks can be patched with thick ceramic paste. To test the thickness, holes can be drilled into the shell, then patched.
10. Pouring. The shell is reheated in the kiln to harden the patches, then placed cup-upwards into a tub filled with sand. Bronze is melted in a crucible in a furnace, then poured carefully into the shell. If the shell were not hot, the temperature difference would shatter it. The bronze-filled shells are allowed to cool.
11. Release. The shell is hammered or sand-blasted away, releasing the rough bronze. The spruing, which are also faithfully recreated in metal, are cut off, to be reused in another casting.
12. Metal-chasing. Just as the wax copies were "chased," the bronze copies are worked until the telltale signs of casting are removed, and the sculptures again look like the original artwork. Pits left by air bubbles in the molten bronze are filled, and the stubs of spruing filed down and polished.
13. Patinating. The bronze is coloured to the artist's preference, using chemicals applied to heated or cooled metal. This colouring is called patina, and is often green, black, white or brownish to simulate the surfaces of ancient bronze sculptures. (Ancient bronzes gained their patinas from oxidisation and other effects of being on Earth for many years.) However, many artists prefer that their bronzes have brighter, paint-like colours. Patinas are generally less opaque than paint, which allows the lustre of the metal to show through. After the patina is applied, a coating of wax is usually applied to protect the surface. Some patinas change colour over time because of oxidisation, and the wax layer slows this down somewhat.

The lost-wax process can also be used with any material that can burn, melt, or evaporate to leave a mold cavity. Some automobile manufacturers use a lost-foam technique to make engine blocks. The model in this case is made of polystyrene foam, which is then placed into a casting flask, consisting of a cope and drag, which is then filled with casting sand. The foam supports the sand, allowing shapes to be made which would not be possible if the process had to rely on the sand alone to hold its shape. The metal is then poured in, and the heat of the metal vaporizes the foam as the metal enters the mold. Wax has traditionally referred to a substance that is secreted by bees (beeswax) and used by them in constructing their honeycombs. ... Clay is a generic term for an aggregate of hydrous silicate particles less than 4 μm (micrometres) in diameter. ... Moldy cream cheese Molds (British English: moulds) are various fungi that cover surfaces as fluffy mycelium and usually produce masses of asexual, sometimes sexual spores. ... Ancient Greeks depiction of ideal form of the body is expressed through sculptures such as this one. ... This article is about the building material. ... Glass-reinforced plastic (GRP), is a composite material or fibre reinforced plastic made of a plastic reinforced by fine fibers made of glass. ... The LaTeX logo, typeset with LaTeX LATEX is a document preparation system for the TeX typesetting program. ... A vinyl is an organic molecule containing a vinyl group: H R / C = C / H H where R represents a functional group such as a hydrocarbon or halogen. ... The LaTeX logo, typeset with LaTeX LATEX is a document preparation system for the TeX typesetting program. ... Charcoal Kilns, California A kiln is an oven that is used for hardening, burning, or drying anything. ... A Casting Flask is a wooden or metal frame, used in a foundry to contain molding sand used to make a mold. ... In foundry work, the terms Cope and Drag refer to the upper and lower parts of a two-part casting flask, used in sand casting. ... Molding Sand, or Foundry sand, is sand that when moistened or oiled tends to pack well and hold its shape. ...

• External links:
  • Flash animation of lost-wax casting

Other casting processes used in creating artworks

Sand-casting is mainly used for casting flat, relief-like sculptures. Aluminium is one material which is commonly used in sand-casting. The process starts with a tub filled with sand. The sand is wetted, and an object is pressed into the wet sand, or the sculptor uses his hands or tools to make the desired design in the sand, which is then dried. Molten aluminium is carefully poured into the depression and left to cool. Then the artist may choose to continue refining the object by "chasing" it or leave it with the roughened surface that is characteristic of sand-cast objects.

Cuttlefish casting using cuttlebone as a mould is a traditional casting method used by jewellers and silversmiths for small objects, especially in taking a copy from a metal original. The fine grain of the calcium carbonate cuttlebone offers good definition, although it imparts a characteristic surface texture to the cast. Jewellery (Jewelry in American spelling); consists of ornamental devices worn by persons, typically made with gems and precious metals. ... Band made of Silver. ... Calcium carbonate is a chemical compound, with chemical formula CaCO3. ...

Casting in manufacturing

Casting is a process by which a fluid melt is introduced into a mold, allowed to cool in the shape of the form, and then ejected to make a fabricated part or casing. Four main elements are required in the process of casting: pattern, mold, cores, and the part. The pattern, the original template from which the mold is prepared, creates a corresponding cavity in the casting material. Cores are used to produce tunnels or holes in the finished mold, and the part is the final output of the process.

Substitution is always a factor in deciding whether other techniques should be used instead of casting. Alternatives include parts that can be stamped out on a punch press or deep-drawn, items that can be manufactured by extrusion or by cold-bending, and parts that can be made from highly active metals. A Punch Press is a machine that has a set of punches and dies, a male (punch) and female (die), which when pressed together put a hole into the material used that is the same geometry as the punch that is being used. ...

The casting process is subdivided into two distinct subgroups: expendable and nonexpendable mold casting.

Casting iron in expendable molds

Sand mold casting with iron. ... Sand mold casting with iron. ...

Expendable mold casting

Expendable mold casting is a generic classification that includes sand, plastic, shell, and investment (lost-wax technique) moldings. All of these involve the use of temporary and nonreusable molds, and need gravity to help force molten fluid into casting cavities.

Sand Casting

Main article: Sand casting // Sand casting is a means of producing rough metal castings that are further refined by any or all of hammer peening, shot peening, polishing, forging, plating, rough grinding, machine grinding or machining. ...

Sand casting requires a lead time of days for production at high output rates (1-20 pieces/hr-mold), and is unsurpassed for large-part production. Green (wet) sand has almost no part weight limit, whereas dry sand has a practical part mass limit of 2300-2700 kg. Minimum part weight ranges from 0.075-0.1 kg. Sand in most operations can be recycled many times and requires little additional input. Patterns in the sand Sand is an example of a class of materials called granular matter. ...

Preparation of the sand mold is fast and requires a pattern which can "stamp" out the casting template, with a few days required for drying. Typically, sand casting is used for processing low-temperature steel and aluminium, magnesium, and nickel alloys. It is by far the oldest and best understood of all techniques. Consequently, automation may easily be adapted to the production process, somewhat less easily to the design and preparation of forms. These forms must satisfy exacting standards as they are the heart of the sand casting process - creating the most obvious necessity for human control. The old steel cable of a colliery winding tower Steel is a metal alloy whose major component is iron, with carbon being the primary alloying material. ... General Name, Symbol, Number aluminium, Al, 13 Chemical series poor metals Group, Period, Block 13, 3, p Appearance silvery Atomic mass 26. ... General Name, Symbol, Number magnesium, Mg, 12 Chemical series alkaline earth metals Group, Period, Block 2, 3, s Appearance silvery white Atomic mass 24. ... General Name, Symbol, Number nickel, Ni, 28 Chemical series transition metals Group, Period, Block 10, 4, d Appearance lustrous, metallic Atomic mass 58. ... An alloy is a combination, either in solution or compound, of two or more elements, which has a combination of at least two metals, and where the resultant material has metallic properties. ...

Plaster casting (of metals)

Plaster casting is similar to sand molding except that plaster is substituted for sand. Plaster compound is actually comprised of 70-80% gypsum and 20-30% strengthener and water. Generally, the form takes less than a week to prepare, after which a production rate of 1-10 units/hr-mold is achieved with a capability to pour items as massive as 45 kg and as small as 30 g with very high surface resolution and fine tolerances. This article is about the building material. ... Gypsum is a very soft mineral composed of calcium sulfate dihydrate, with the chemical formula CaSO4·2H2O. // Chemical structure Gypsum from New South Wales, Australia Heating gypsum above approximately 150°C (302°F) partially dehydrates the mineral by driving off exactly 75% of the water contained in its chemical structure. ...

Once used and cracked away, normal plaster cannot easily be recast. Plaster casting is normally used for nonferrous metals such as aluminium-, zinc-, or copper-based alloys. It cannot be used to cast ferrous material because sulfur in gypsum slowly reacts with iron. Prior to mold preparation the pattern is sprayed with a thin film of parting compound to prevent the mold from sticking to the pattern. The unit is shaken so plaster fills the small cavities around the pattern. The form is removed after the plaster sets. General Name, Symbol, Number zinc, Zn, 30 Chemical series transition metals Group, Period, Block 12, 4, d Appearance bluish pale gray Atomic mass 65. ... General Name, Symbol, Number copper, Cu, 29 Chemical series transition metals Group, Period, Block 11, 4, d Appearance copper, metallic Atomic mass 63. ... General Name, Symbol, Number sulfur, S, 16 Chemical series nonmetals Group, Period, Block 16, 3, p Appearance lemon yellow Atomic mass 32. ...

Plaster casting represents a step up in sophistication and required skill. The automatic functions easily are handed over to robots, yet the higher-precision pattern designs required demand even higher levels of direct human assistance.

Plaster casting (of plaster or concrete)

Plaster itself may be cast - either using single use waste molds, multiple use piece molds, or molds made of flexible material such as latex rubber (which is in turn supported by an exterior mold). The finished product is, unlike marble, relatively unattractive, lacking in transparency, and so is usually painted, often in ways that give the appearance of metal. Alternatively, the first layers cast may contain colored sand so as to give an appearance of stone. By casting concrete, rather than plaster, it is possible to create sculptures, fountains, or seating for outdoor use.

Shell molding

Shell molding is also similar to sand molding except that a mixture of sand and 3-6% resin holds the grains together. Set-up and production of shell mold patterns takes weeks, after which an output of 5-50 pieces/hr-mold is attainable. Aluminium and magnesium products average about 13.5 kg as a normal limit, but it is possible to cast items in the 45-90 kg range. Shell mold walling varies from 3-10 mm thick, depending on the forming time of the resin. Insect trapped in resin. ...

There are a dozen different stages in shell mold processing that include:

1. initially preparing a metal-matched plate
2. mixing resin and sand
3. heating pattern, usually to between 505-550 K
4. investing the pattern (the sand is at one end of a box and the pattern at the other, and the box is inverted for a time determined by the desired thickness of the mill)
5. curing shell and baking it
6. removing investment
7. inserting cores
8. repeating for other half
9. assembling mold
10. pouring mold
11. removing casting
12. cleaning and trimming.

The sand-resin mix can be recycled by burning off the resin at high temperatures.

Investment Casting

Investment casting (lost-wax process) yields a finely detailed and accurate product.

Polystrene foam is also used in investment casting - see Lost-foam casting Lost foam casting (LFC) is a type of investment casting process that uses foam patterns as the investment. ...

After a variable lead time, usually weeks, 1-1000 pieces/hr-mold can be produced in the mass range 2.3-2.7 kg. Items up to 45 kg and as light as 30 g are possible for unit production.

The process starts by creating an injection die to the desired specifications. This die will be used to inject wax to create the patterns needed for investment casting. The patterns are attached to a central wax sprue, creating an assembly, or mold. The sprue contains the fill cup where the molten metal will be poured into the assembly. Paraffin is a common name for a group of high molecular weight alkane hydrocarbons with the general formula CnH2n+2, where n is greater than about 20, discovered by Carl Reichenbach. ...

The wax assembly is now dipped multiple times in a ceramic slurry, depending on the shell thickness desired. A layer of fine sand (usually Zircon) is added on top of each ceramic layer. This process will be repeated until the desired shell is created. The word ceramic is derived from the Greek word Κεραμεικος (the name of a suburb of Athens), and in its strictest sense refers to clay in all its forms. ... Zircon dust Zircon is a mineral belonging to the group of nesosilicates. ...

After the shell is created to the specifications desired, the wax must be removed. This is where the name "lost-wax process" comes from. This leaves an impression of the desired castings, which will be filled with metal. Before being cast, however, the shells must be heated up in a furnace so they don't break during the casting process.

Next, the desired metal is poured into the hot ceramic shell. The metal fills each part on the assembly, and the central sprue cavity and fill cup. The individual parts will be removed after the mold cools and the shell is removed. The shell is generally removed with water-blasting, although alternate methods can be used. What remains is the casted metal parts, but they are still attached to the sprue assembly. The individual parts are removed by cold-break (dipping in liquid nitrogen and breaking the parts off with hammer and chisel) or with large cutoff saws. Now all that remains is finishing. General Name, Symbol, Number nitrogen, N, 7 Chemical series nonmetals Group, Period, Block 15, 2, p Appearance colorless Atomic mass 14. ...

First the gate, or the place where the part was connected to the sprue, must be removed. The gate is ground off to part specifications. Parts are also inspected to make sure they were cast properly, and if not are either fixed or scrapped. Depending on the investment casting facility and specifications, more finishing work can be done on-site, sub-contracted, or not done at all.

Investment casting yields exceedingly fine quality products made of all types of metals. It has special applications in fabricating very high-temperature metals, especially those which cannot be cast in metal or plaster molds and those which are difficult to machine or work.

Nonexpendable mold casting

Nonexpendable mold casting differs from expendable processes in that the mold need not be reformed after each production cycle. This technique includes at least four different methods: permanent, die, centrifugal, and continuous casting.

Permanent Mold Casting

Permanent mold casting (typically for non-ferrous metals) requires a set-up time on the order of weeks to prepare a steel tool, after which production rates of 5-50 pieces/hr-mold are achieved with an upper mass limit of 9 kg per iron alloy item (cf., up to 135 kg for many nonferrous metal parts) and a lower limit of about 0.1 kg. Steel cavities are coated with refractory wash of acetylene soot before processing to allow easy removal of the workpiece and promote longer tool life. Permanent molds have a life which varies depending on maintenance of after which they require refinishing or replacement. Casted parts from a permanent mold generally show 20% increase in tensile strength and 30% increase in elongation as compared to the products of sand casting. The chemical compound acetylene, also called ethyne, was discovered in 1836 by Edmund Davy, in England; its chemical formula is C2H2 and its structure is: Acetylene is a colorless and extremely flammable gas at standard temperature and pressure, with a melting point of -80. ... Soot, also called lampblack or carbon black, is a dark powdery deposit of unburned fuel residues, usually composed mainly of amorphous carbon, that accumulates in chimneys, automobile mufflers and other surfaces exposed to smoke—especially from the combustion of carbon-rich organic fuels in the lack of sufficient oxygen. ...

The only necessary input is the coating applied regularly. Typically, permanent mold casting is used in forming iron-, aluminium-, magnesium-, and copper-based alloys. The process is highly automated.

Die Casting

In die casting fluid is injected into a mold at high pressures. Set-up time for dies is 1-2 months, after which production rates of 20–200 pieces per hour-mold are normally obtained. Maximum mass limits for magnesium, zinc, and aluminium parts are roughly 4.5 kg, 18 kg, and 45 kg, respectively; the lower limit in all cases is about 30 g. Die injection machines are generally large (up to 3 × 8 m) and operate at high pressures — 100 megapascals (1000 kgf/cm²) and higher, although aluminium usually is processed at lower pressure. A well-designed unit produces over 500,000 castings during the production lifetime of a single mold. The major production step is die construction, usually a steel alloy requiring a great deal of skill and fine tooling to prepare. Only non-ferrous materials are die cast, such as aluminium, zinc, magnesium, and copper-based alloys. The megapascal, symbol MPa is an SI unit of pressure. ... The deprecated unit kilogram-force (kgf) or kilopond (kp) is the force exerted by one kilogram of mass in standard Earth gravity (defined as exactly 9. ...

This is the process used in the production of certain toys, notably that of model automobiles, see: die-cast toy, Matchbox A small variety of cars, the most popular kind of automobile. ... A die cast toy is a type of toys that is popular among collectors. ... Matchbox Superfast box art. ...

Centrifugal casting

Main article: Centrifugal casting

Centrifugal casting is both gravity- and pressure-independent since it creates its own force feed using a temporary sand mold held in a spinning chamber at up to 90 g. Lead time varies with the application. Semi- and true-centrifugal processing permit 30-50 pieces/hr-mold to be produced, with a practical limit for batch processing of approximately 9000 kg total mass with a typical per-item limit of 2.3-4.5 kg. Centrifugal casting has application across a wide range of industrial and artistic applications: It is used as a means of casting small, detailed parts or jewelry. ...

Industrially, the centrifugal casting of railway wheels was an early application of the method developed by German industrial company Krupp and this capability enabled the rapid growth of the enterprise. The Krupp family, a prominent 400-year-old German dynasty from Essen, have become famous for their steel production and for their manufacture of ammunition and armaments. ...

Small art pieces such as jewelry are often cast by this method using the lost wax process, as the forces enable the rather viscous liquid metals to flow through very small passages and into fine details such as leaves and petals. This effect is similar to the benefits from vacuum casting, also applied to jewelry casting. Vacuum casting is a means of casting small metal parts or jewelry that have fine detail or for casting various plastic materials. ...

Continuous casting

Continuous casting, much like centrifugal molding, produces sheets or beams which may undergo further fabrication. Continuous casting involves forcing a melted metal through an open-ended mold. Heat is extracted and metal exits the mold as a solid fabricated sheet. Molds are commonly made of graphite.

Molds or "dies" last several weeks, after which graphite must be reworked to original specifications. Metal melting points impose severe restrictions on mold design. Consequently, iron is difficult while aluminium and its alloys are relatively easy to process. The technique already is well-automated and is used to fabricate aluminium and copper alloys, but only on very special applications for iron.

Cooling rate

The rate at which a casting cools affects its microstructure, quality, and properties.

The products of sand casting and slurry-mold processes, often large with thick walls, generally cool slowly. This increases the metal's grain size, creating a coarse microstructure that lowers the strength of the casting. Coarse grains can allow elements of an alloy to separate, which also weakens the casting. But slower cooling keeps the casting metal liquid longer, which allows more gases and waste metal to escape, reducing the voids and inclusions that can weaken a casting. // Sand casting is a means of producing rough metal castings that are further refined by any or all of hammer peening, shot peening, polishing, forging, plating, rough grinding, machine grinding or machining. ... A crystallite is a domain of solid-state matter that has the same structure as a single crystal. ...

Conversely, the products of die casting and metal-mold processes generally cool more quickly, resulting in a fine microstructure with small grain and less alloy segregation but more trapped gases and inclusions. This article is about the manufacturing process. ...

Shrinkage

Like nearly all materials, metal is less dense as a liquid than a solid, and so a casting shrinks as it cools -- mostly as it solidifies, but also as the temperature of the solid material drops.

The shrinkage caused by solidification can leave cavities in a casting, weakening it. Risers provide additional material to the casting as it solidifies. Risers add cost because some of their material must be machined off as waste, but they are often necessary to produce usable parts. Shrinkage after solidification can be dealt with by using an oversized pattern designed for the relevant alloy. A riser is a reservoir built into a metal-casting mold to prevent cavities due to shrinkage. ...

See also

• Injection moulding
• Sand casting
• Sculpture
• Lost-foam casting
• flexible mold

Injection moulding (United States Injection Molding) is a manufacturing technique for making parts from plastic material. ... // Sand casting is a means of producing rough metal castings that are further refined by any or all of hammer peening, shot peening, polishing, forging, plating, rough grinding, machine grinding or machining. ... Ancient Greeks depiction of ideal form of the body is expressed through sculptures such as this one. ... Lost foam casting (LFC) is a type of investment casting process that uses foam patterns as the investment. ... 5 different types of flexible mold compounds in significant use today. ...

External links

• Association of Backyard Metal Casters
• Cuttlefish casting

WikiProject Metalworking:
Casting: Image File history File links Blacksmith-hammer-anvil-50x50. ... Metalworking is the craft and practice of working with metals to create parts or structures. ...	Babbitt metal | Bronze sculpture | Casting | Flask | Centrifugal | Cope and drag | Extrusion | Green sand | Lost foam | Molding sand | Riser | Sand casting | Shot tower | Sprue | Vacuum babbitt metal plain bearing shells Babbitt metal, also called white metal, is an alloy used to provide the bearing surface in a plain bearing. ... Bronze is the most popular metal for cast metal sculptures; a cast-metal sculpture of bronze is often called a bronze. ... A Casting Flask is a wooden or metal frame, used in a foundry to contain molding sand used to make a mold. ... Centrifugal casting has application across a wide range of industrial and artistic applications: It is used as a means of casting small, detailed parts or jewelry. ... In foundry work, the terms Cope and Drag refer to the upper and lower parts of a two-part casting flask, used in sand casting. ... For the process that creates volcanic rock, see extrusive (geology). ... Description Green Sand is an aggregate of sand, bentonite clay, and water. ... Lost foam casting (LFC) is a type of investment casting process that uses foam patterns as the investment. ... Molding Sand, or Foundry sand, is sand that when moistened or oiled tends to pack well and hold its shape. ... A riser is a reservoir built into a metal-casting mold to prevent cavities due to shrinkage. ... // Sand casting is a means of producing rough metal castings that are further refined by any or all of hammer peening, shot peening, polishing, forging, plating, rough grinding, machine grinding or machining. ... A shot tower is a tower designed for the production of shot balls, which were used for projectiles in firearms. ... Bronze casting showing sprue and risers In foundry work, a Sprue is the passage through which metal is poured into a mold. ... Vacuum casting is a means of casting small metal parts or jewelry that have fine detail or for casting various plastic materials. ...
Metalworking topics:   Casting | CNC | Cutting machines | Cutting tools | Drilling and threading | Fabrication | Finishing | Grinding | Jewelry | Lathes | Machining | Machine tooling | Measuring | Metalworking | Hand tools | Metallurgy | Milling | Occupations | Press tools | Smithing | Terminology | Welding A CNC Turning Center The abbreviation CNC stands for Computer(ized) Numerical(ly) Control(led), and refers specifically to the computer control of machine tools for the purpose of (repeatedly) manufacturing complex parts in metal as well as other materials, using a program written in a notation conforming to the... Drilling is the process of using a drill bit in a drill to produce holes. ... A typical steel fabrication shop Fabrication is an industrial term generally applied to the building of metal machines and structures. ... Rotating abrasive wheel on a bench grinder. ... Jewelry (the American spelling; spelled jewellery in Commonwealth English) consists of ornamental devices worn by persons, typically made with gems and precious metals. ... This article is about a lathe as a tool. ... A lathe is a common tool used in machining. ... Metalworking is the craft and practice of working with metals to create parts or structures. ... Metalworking hand tools are hand tools that are used in the metalworking field. ... Metallurgy is a domain of materials science and of materials engineering that studies the physical and chemical behavior of metallic elements and their mixtures, which are called alloys. ... A Milling machine is a power-driven machine used for the complex shaping of metal (or possibly other materials) parts. ... A smith or metalsmith is a person involved in the shaping of metal objects. ... Welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. ...