For the Australian rock group, see Intercooler_(band).
An intercooler is a device used on turbocharged and superchargedinternal combustion engines to improve the volumetric efficiency and increase the amount of charge in the engine, thereby increasing power. The inter in the name refers to its location compared to the compressors; the coolers were typically installed between multiple stages of supercharging in aircraft engines. Modern automobile designs are technically aftercoolers because they appear at the very end of the chain, but this name is no longer used.
Turbochargers and superchargers compress incoming air, causing it to become heated (see the universal gas equation). Since hot air is less dense than cooler air, the total charge delivered to the cylinders is less than it could be. By cooling the charge after compression, even more charge can be delivered, increasing power.
An intercooler is essentially a radiator tuned for high flow rates and the increasing density of the charge as it cools. Most designs use ambient air for cooling, flowing through the radiator core, and often colocated with other radiators for oil or cooling fluid. An alternate design, often referred to as a charge cooler, uses water to cool the charge, then cools the water in a separate radiator. While heavier and more complex, charge coolers can often make arranging the engine much simpler.
Intercoolers need to be mounted so as to maximize air flow and promote efficient cooling. Cars such as Saab or Mitsubishi Lancer Evolution use front-mounted intercoolers mounted vertically near the front bumper, in line with the car's radiator. In contrast, cars such as the Subaru Impreza WRX mount the intercooler horizontally on top of the engine and use a hood scoop to force air over the intercooler. Some World Rally Championship cars use a reverse-induction setup, where air from ducts in the front bumper is forced up over a horizontally-mounted intercooler and then vented through ducts in the top of the hood.
The purpose of the intercooler is to remove the heat in the air charge that the turbo/supercharger puts into the charge when compressing it.
It depends on the design of the intercooler, and there are two factors involved; efficiency (how much heat is removed) and the flow restriction (lost pressure) created by the presence of the intercooler.
The problem with the water intercooler is that the heat has more barriers to cross to reach the atmosphere than the air intercooler.
Not all intercooler cores are equal, in quality or performance.
All we do is build intercoolers and we build them with precision and speed, so you know you’re getting the best intercooler for your application, so you to have your intercooler in days, not months.
Intercooler assemblies ordered before 1:00 pm (central) can be delivered in two business days.