A leaf spring is a simple form of spring, commonly used for the suspension in wheeledvehicles. It is also one of the oldest forms of springing, dating back to medieval times.
Sometimes referred to as a semi-elliptical spring or cart spring, it takes the form of a slender arc-shaped length of spring steel of rectangular cross-section. The centre of the arc provides location for the axle, while tie holes are provided at either end for attaching to the vehicle body. For very heavy vehicles, a leaf spring can be made from several leaves stacked on top of each other in several layers.
A more modern implementation is the parabolic leaf spring. This design is characterised by fewer leaves whose thickness varies from centre to ends following a parabolic curve. In this design, inter-leaf friction is unwanted, and therefore there is only contact between the springs at the ends and at the centre where the axle is connected. Spacers prevent contact at other points. Aside from a weight saving, the main advantage of parabolic springs is their greater flexibility, which translates into vehicle ride quality that approaches that of coil springs. There is a trade-off in the form of reduced load carrying capability, however.
The main leaf of the spring attaches the axle to the vehicle.
In the case of a multi-leaf spring, it is extremely rare that the axle moves enough to cause a loss of control of the vehicle.
Aftermarket mono-leaf springs are either designed to have an even taper, which is not necessarily the correct taper to keep stress and load distributed evenly, or they are overbuilt, resulting in springs which are too strong for the application.
Parabolic leafsprings can be a single-leaf or multileaf design whereas the leaves are thicker near the axle and have a tapered thickness design out to the eyes.
The angle of the leafspring to the shackle should be nearly 90 degrees when the car is at ride height with all of the weight in it.
The overall spring height, as measured from the ground, and the relationship of the front eye center to the point where the spring attaches to the rear end are important considerations when designing a leaf-spring car.