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Encyclopedia > Robot welding
Spot welding: KUKA industrial robots welding a car body in the white section of a production line.[1]

Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry. Image File history File links KUKA_robots_in_car_production. ... KUKA industrial robots welding a car body in the white section of a production line. ... For other uses, see robot (disambiguation). ... Welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. ... Gas metal arc welding Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a semi-automatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas are fed through... A miller spot welder Spot welding is a type of resistance welding used to weld various sheetmetals. ... Manual Metal Arc welding, also known as stick or MMA welding is one of the most common forms of welding. ...


Robot welding is a relatively new application of robotics, even though robots were first introduced into US industry during the 1960s. The use of robots in welding did not take off until the 1980s, when the automotive industry began using robots extensively for spot welding. Since then, both the number of robots used in industry and the number of their applications has grown greatly. Cary and Helzer suggest that, as of 2005, more than 120,000 robots are used in North American industry, about half of them pertaining to welding. Growth is primarily limited by high equipment costs, and the resulting restriction to high-production applications. The Shadow robot hand system holding a lightbulb. ... 2005 is a common year starting on Saturday of the Gregorian calendar. ...


Robot arc welding has begun growing quickly just recently, and already it commands about 20% of industrial robot applications. The major components of arc welding robots are the manipulator or the mechanical unit and the controller, which acts as the robot's "brain". The manipulator is what makes the robot move, and the design of these systems can be categorized into several common types, such as the SCARA robot and cartesian coordinate robot, which use different coordinate systems to direct the arms of the machine. Scara robot (Adept Cobra 600) The Selective Compliant Articulated/Assembly Robot Arm (SCARA) is usually a 4-axis industrial robot. ... A cartesian coordinate robot is an industrial robot whose three principal axes of control are linear (i. ...


The technology of signature image processing has been developed since the late 1990s for analyzing electrical data in real time collected from automated, robotic welding, thus enabling the optimization of welds.


See also

  • Signature image processing

References

  • Cary, Howard B. and Scott C. Helzer (2005). Modern Welding Technology. Upper Saddle River, New Jersey: Pearson Education. ISBN 0-13-113029-3.

External links

  • Robot welding
  • Robotic Welding News, Products, and Articles

  Results from FactBites:
 
Robot Welding (266 words)
Robots work well for repetitive tasks or similar pieces that involve welds in more than one axis or where access to the pieces is difficult.
Not only does a robot work faster, the fact that a fully equipped and optimized robot cell can run for 24 hours a day, 365 days a year without breaks makes it more efficient than a manual weld cell.
Robotic welding also reduces risk by moving the human welder/operator away from hazardous fumes and molten metal close to the welding arc.
Technical Paper - Common Gun and Torch... - Robotics Online (1639 words)
The parameters for robotic welding may be higher than for manual welding to accommodate a higher duty cycle and a possibly faster wire feeding.
Robot torches equipped with air-blast capability allow compressed air to be blown through the nozzle immediately after reaming, followed by a measured amount of antispatter fluid to coat the inside of the nozzle and prevent spatter adhesion.
One benefit of robotic welding is that an operator's exposure to dangerous fumes generated at the arc is eliminated.
  More results at FactBites »


 

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