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Encyclopedia > Welder
Welder making boilers for a ship, Combustion Engineering Company. Chattanooga, Tennessee, June 1942.

A welder (also weldor, which term distinguishes the tradesman from the equipment used to make welds) is a tradesman who specialises in welding materials together. The materials to be joined can be metals (such as steel, aluminum, brass, stainless steel etc.) or varieties of plastic or polymer. Welders typically have to have good dexterity and attention to detail, as well as some technical knowledge about the materials being joined and best practices in the field.[1][2] A high output constant current welding power supply for use with GTAW and SMAW A welding power supply is an electrical device that provides an electrical current to perform welding procedures which require electricity. ... A tradesman is a skilled manual worker in a particular trade or craft. ... A tradesman is a skilled manual worker in a particular trade or craft. ... Welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. ... This article is about metallic materials. ... For other uses, see Steel (disambiguation). ... Aluminum is a soft and lightweight metal with a dull silvery appearance, due to a thin layer of oxidation that forms quickly when it is exposed to air. ... Brazen redirects here. ... The 630 foot (192 m) high, stainless-clad (type 304) Gateway Arch defines St. ... For other uses, see Plastic (disambiguation). ... A polymer (from Greek: πολυ, polu, many; and μέρος, meros, part) is a substance composed of molecules with large molecular mass composed of repeating structural units, or monomers, connected by covalent chemical bonds. ... A little dexterity is helpful in working with knitting needles Look up dexterity in Wiktionary, the free dictionary. ...

Contents

Safety issues

Welding, without the proper precautions appropriate for the process, can be a dangerous and unhealthy practice. However, with the use of new technology and proper protection, the risks of injury and death associated with welding can be greatly reduced. Because many common welding procedures involve an open electric arc or flame, the risk of burns is significant. To prevent them, welders wear personal protective equipment in the form of heavy leather gloves and protective long sleeve jackets to avoid exposure to extreme heat and flames. Additionally, the brightness of the weld area leads to a condition called arc eye in which ultraviolet light causes the inflammation of the cornea and can burn the retinas of the eyes. Goggles and welding helmets with dark face plates are worn to prevent this exposure, and in recent years, new helmet models have been produced that feature a face plate that self-darkens upon exposure to high amounts of UV light. To protect bystanders, transparent welding curtains often surround the welding area. These curtains, made of a polyvinyl chloride plastic film, shield nearby workers from exposure to the UV light from the electric arc, but should not be used to replace the filter glass used in helmets.[3][4] // Personal protective equipment (PPE) refers to protective clothing, helmets, goggles, or other gear designed to protect the wearers body or clothing from injury by electrical hazards, heat, chemicals, and infection, for job-related occupational safety and health purposes, and in sports, martial arts, combat, etc. ... For other uses, see Leather (disambiguation). ... // Leather gloves A glove (Middle English from Old English glof) is a type of garment (and more specifically a fashion accessory) which covers the hand of a human. ... Arc eye, also known as arc flash, welders flash, corneal flash burns, or flash burns, is a painful ocular condition sometimes experienced by welders who have failed to use adequate eye protection. ... Note: Ultraviolet is also the name of a 1998 UK television miniseries about vampires. ... The cornea is the transparent front part of the eye that covers the iris, pupil, and anterior chamber, providing most of an eyes optical power [1]. Together with the lens, the cornea refracts light and, as a result, helps the eye to focus. ... Human eye cross-sectional view. ... Watersport goggles Blowtorching goggles and safety helmet Goggles are a form of protective eyewear that usually enclose the eye area to prevent particulates or chemicals from striking the eyes. ... Welding helmets are typically worn when arc welding. ... PVC redirects here. ... Coloured and Neutral Density filters An optical filter is a device which selectively transmits light having certain properties (often, a particular range of wavelengths, that is, range of colours of light), while blocking the remainder. ...


Welders are also often exposed to dangerous gases and particulate matter. Processes like flux-cored arc welding and shielded metal arc welding produce smoke containing particles of various types of oxides, which in some cases can lead to medical conditions like metal fume fever. The size of the particles in question tends to influence the toxicity of the fumes, with smaller particles presenting a greater danger. Additionally, many processes produce fumes and various gases, most commonly carbon dioxide and ozone, that can prove dangerous if ventilation is inadequate. Furthermore, because the use of compressed gases and flames in many welding processes pose an explosion and fire risk, some common precautions include limiting the amount of oxygen in the air and keeping combustible materials away from the workplace.[3] Particulates, alternatively referred to as particulate matter (PM), aerosols or fine particles, are tiny particles of solid or liquid suspended in a gas. ... This article does not cite any references or sources. ... An oxide is a chemical compound containing at least one oxygen atom and other elements. ... Metal fume fever is illness caused primarily by exposure to fumes from zinc oxide (ZnO) or magnesium oxide (MgO), often through breathing fumes created by heating or welding certain metals, such as galvanized steel. ... // Toxic and Intoxicated redirect here – toxic has other uses, which can be found at Toxicity (disambiguation); for the state of being intoxicated by alcohol see Drunkenness. ... Carbon dioxide (chemical formula: ) is a chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom. ... For other uses, see Ozone (disambiguation). ... This article is about the chemical element and its most stable form, or dioxygen. ...


External links

References

  1. ^ Lincoln Electric (1994). The Procedure Handbook of Arc Welding. Cleveland: Lincoln Electric. ISBN 99949-25-82-2.
  2. ^ Weman, Klas (2003). Welding processes handbook. New York: CRC Press LLC. ISBN 0-8493-1773-8.
  3. ^ a b Cary, Howard B. and Scott C. Helzer (2005). Modern Welding Technology. Upper Saddle River, New Jersey: Pearson Education. ISBN 0-13-113029-3.
  4. ^ Blunt, Jane and Nigel C. Balchin (2002). Health and Safety in Welding and Allied Processes. Cambridge: Woodhead. ISBN 1-85573-538-5.

www.millerwelds.com poop ... Cleveland redirects here. ... This article is about the U.S. state. ... This article is about the city in England. ...


Further reading

  • ASM International (2003). Trends in Welding Research. Materials Park, Ohio: ASM International. ISBN 0-87170-780-2
  • Hicks, John (1999). Welded Joint Design. New York: Industrial Press. ISBN 0-8311-3130-6.
  • Kalpakjian, Serope and Steven R. Schmid (2001). Manufacturing Engineering and Technology. Prentice Hall. ISBN 0-201-36131-0.

  Results from FactBites:
 
Welder - Wikipedia, the free encyclopedia (160 words)
A welder is a tradesman who specialises in welding materials together.
The materials to be joined can be metals (such as steel, aluminium, brass, stainless steel etc.) or varieties of plastic or polymer.
Welders typically have to have good dexterity and attention to detail.
Tack III Arc Pulse / Tack Welder Instructions (2803 words)
when at any time during the welder setup and test procedures, trouble shooting guide or at any time that you are required to remove the cover of the welder, be aware that there is a danger of severe electrical shock from the capacitors.
Looking at the pulse arc welder pencil, check the ceramic tip for excess carbon buildup and inspect the electrode setting to insure it is not touching the work surface or that it is not set too far back away from the work piece.
If all functions of the welder seem to be in order, you may have a metal to metal weld application which needs or technical expertise or you may have a weld application which is not possible.
  More results at FactBites »


 

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