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Encyclopedia > Wheelbuilding
Radial (left) and semi-tangential (right) bicycle spoke patterns
Radial (left) and semi-tangential (right) bicycle spoke patterns

Wheelbuilding is the art and science of assembling a wheel (generally a bicycle wheel, although such wheels are also used on wheelchairs, motorcycles, and some cars, and known as wire wheels) from its component rim, spokes, nipples and hub. Image File history File links Download high-resolution version (1883x1622, 335 KB) // Ralf Roletschek (User:Marcela) File links The following pages on the English Wikipedia link to this file (pages on other projects are not listed): Wheelbuilding ... Image File history File links Download high-resolution version (1883x1622, 335 KB) // Ralf Roletschek (User:Marcela) File links The following pages on the English Wikipedia link to this file (pages on other projects are not listed): Wheelbuilding ... It has been suggested that Wheel and Axle be merged into this article or section. ... The front wheel from a racing bicycle made using a Mavic rim A bicycle wheel is a wheel designed for a bicycle. ... The international symbol of access depicts a person in a wheelchair A wheelchair is a wheeled mobility device in which the user sits. ... Mika Kallios KTM125 racing motorcycle A motorcycle, also called a motorbike or just a bike, is a single-track, two-wheeled vehicle powered by an engine. ... For the magazine called automobile, see Automobile Magazine. ... Wire wheels, a. ... A spoke is one of some number of rods radiating from the center of a wheel (the hub where the axle connects), connecting the hub with the round traction surface. ... A spoke nipple holds a bicycle wheels rim to each spoke. ...

Contents

Goals

A good wheelwright will ensure that the wheel is "true" in three ways: "runout" (sideways wobble), "dish" (accurate centering of the rim between the hub locknuts) and "hop" (roundness). Ideally spokes have similar tension (although the two sides will be different if a wheel is dished) with tension high enough to give a rigid wheel and retain some tension under all loads but not so high as to lead to failure of spokes or the rim. Spokes should have no residual twist from tightening the nipples. The spokes may be "stress relieved", i.e. subjected to a greater tension during building than they are ever likely to encounter in use - usually by squeezing pairs of spokes together very hard. This is said to yield the spokes (and/or the hub) into a permanent shape where they bend around the hub flanges and each other. Wheelwright - a person that repairs and aligns defective wheels of automotive vehicles, such as automobiles, buses, and trucks. ...


Lacing

Spoking patterns may be radial or semi-tangential. Only the latter is suitable for a wheel that has to transmit torque from the hub to the rim, as with rear wheels or hub brakes. Rear wheels may also incorporate radial spoking on the non-drive side and semi-tangential spoking on the drive side. The most common spoking pattern is "three-cross" where each spoke crosses three others on the same flange of the hub before meeting the rim. The last cross is normally "interlaced" by wrapping the spoke around the one from the other side of the flange. Radial-spoked wheels, where the spokes do not cross each other, saves roughly the weight of two spokes (because the spokes are shorter) compared to a three-cross wheel but run the risk of tearing hub flanges apart, unless the hub is specifically designed for this pattern. A radial is a line drawn along a vector. ... In mathematics, the word tangent has two distinct but etymologically-related meanings: one in geometry and one in trigonometry. ... It has been suggested that this article or section be merged with Moment (physics). ...


Bicycle wheels

Most conventional bicycle wheels now use 32 or 36 spokes front and rear, although the asymmetry of the rear wheel (to allow for the cluster of sprockets), and the additional weight it carries, means it benefits from having more spokes than the front. Commonly used models vary from 18 spokes (for racing bikes and cross-country bikes) to 48 spokes on heavily abused BMX bikes. Rim diameters are usually 27/28" for road/racing bikes, 26" for most mountain bikes and 20" on BMXs. More recently a 24" wheel has found favour as a MTB/BMX cross for dirt jumping and street riding. For other uses, see Bicycle (disambiguation). ...


Wheels can be built by machine instead of by hand. However, machine-built wheels are rarely as satisfactory as handbuilt wheels, partly because it is uneconomic to allow the machine to spend long enough on each wheel for a perfect result but also because most machines leave spokes with some residual twist. More modern "factory built" wheels such as Mavic's Ksyrium series are of quite different construction from that of a conventional wheel, trading a deeper and stronger rim for fewer spokes. They are popular, being aerodynamic and quite light (in the more expensive models) but not as durable, readily repairable or maintainable as a conventional wheel.


The canonical text on building conventional bicycle wheels is "The Bicycle Wheel" by Jobst Brandt, published by Avocet.


Motorcycle wheels

Motorcycle wheels or wire wheels typically use 36 or 40 spokes, of much heavier gauge than those on a bicycle. They are never "interlaced" in the manner described above, nor are "radial" builds recommended (except on wheels without brakes, which are not themselves a good idea). Adequate spoke tension is very important with motorcycle wheels, because of the greater torque applied to the wheel by an engine or disc brake. Loose spokes on a wheel fatigue rapidly and break, usually at the bend where they attach to the hub. When this happens, the wheel must be rebuilt using all new spokes, because even unbroken spokes in such a wheel are fatigued, and will usually break when tightened during the truing operation. Mika Kallios KTM125 racing motorcycle A motorcycle, also called a motorbike or just a bike, is a single-track, two-wheeled vehicle powered by an engine. ... Wire wheels, a. ...


Spoke length

Selecting spokes of the correct length requires a calculation based on rim diameter, hub diameter, hub width, lacing pattern, number of spokes, etc. See [1] and [2]. A spoke is one of some number of rods radiating from the center of a wheel (the hub where the axle connects), connecting the hub with the round traction surface. ...


References

  1. ^ Sheldon Brown. Wheelbuilding. self-published. Retrieved on 2006-07-28.
  2. ^ Robert Torre. Spoke Length Formula with Wheel Lacing and Building Information. self-published. Retrieved on 2006-07-28.

2006 (MMVI) was a common year starting on Sunday of the Gregorian calendar. ... July 28 is the 209th day (210th in leap years) of the year in the Gregorian Calendar, with 156 days remaining. ... 2006 (MMVI) was a common year starting on Sunday of the Gregorian calendar. ... July 28 is the 209th day (210th in leap years) of the year in the Gregorian Calendar, with 156 days remaining. ...

See also


  Results from FactBites:
 
Building Bicycle Wheels Wheelbuilding (1475 words)
I call this easy wheelbuilding because it eliminates the tricky part of the process, which is figuring out what length spokes to use and lacing the wheel with the new spokes.
Unless your wheel is really old (three to five years) and has seen lots of use and abuse, you can likely reuse the spokes in the wheel, which is what I recommend for this type of wheelbuilding because it simplifies things immensely.
To do this, you place the new rim next to the damaged rim and move the spokes from the old rim to the new.
Motorcycle - Wikipedia, the free encyclopedia (2565 words)
The wheel rims are usually steel or aluminum (generally with steel spokes and an aluminium hub) or 'mag' type cast or machined aluminum.
At one time, motorcycles all used spoke wheels built up from separate components (see wheelbuilding), but, except for Dirtbikes, one-piece wheels are more common now.
Performance racing motorcycles often use carbon-fiber wheels, but the expense of these wheels is prohibitively high for general usage.
  More results at FactBites »


 

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